Automatic Double Layer Roofing Sheet Roll Forming Machine for Corrugated Sheet and Glazed Tile Production

Automatic Double Layer Roofing Sheet Roll Forming Machine for Corrugated Sheet and Glazed Tile Production

The Double Layer Roofing Sheet Making Machine is designed for high-efficiency production of corrugated roofing sheets and glazed tile panels. With a double-layer structure, one machine can manufacture two different roofing profiles, helping save factory space and improve production efficiency. Equipped with a PLC control system, precision forming rollers, and hydraulic cutting device, the machine ensures accurate forming, smooth operation, and high-quality finished products.

This Double Layer Corrugated Sheet and Glazed Tile Roll Forming Machine is an ideal solution for roofing material manufacturers, construction companies, and steel structure suppliers. The machine features a strong frame, durable rollers, stable transmission system, and automatic operation, providing reliable performance for continuous production. It is widely used for producing color steel sheets, PPGI roofing panels, corrugated sheets, glazed tile profiles, and customized metal roof panels for residential, commercial, and industrial buildings.

Double Layer Roll Foming Machine

No. Item Data
1 Raw Material Color steel sheet or or galvanized steel sheet
2 Material Thickness 0.3-0.8 mm or customized
3 Forming roller material High grade 45# steel,surface chromed thickness 0.05mm
4 Shaft material 45# STEEL with quenched and tempering
5 Shaft diameter 70mm,solid shaft
6 Machine body 350H steel welded
7 Main motor power 5.5kw /7.5kw(according to type)
8 Hydraulic power 4kw (according to type)
9 Control system PLC control (DELTA)
10 Bearing Chinese famous brand Harbin
11 Transmission By chain,with chain cover
12 Voltage 220V/380V,50Hz,3 phase

Double Layer Roll Foming Machine

Machine Structure

1.Heavy-Duty Steel Welded Frame

Constructed with high-quality welded steel, the machine frame features a solid structure, high strength, excellent pressure resistance, and shock resistance, ensuring long-term durability and stable operation

2.Stable Structure with High Forming Accuracy

Optimized machine design with balanced gravity center and strong support structure ensures smooth running, stable performance, and high-precision roll forming results.

3.Reinforced Anti-Deformation Design

The enhanced frame structure provides excellent rigidity and deformation resistance, maintaining equipment stability and extending the service life of the roll forming machine.

4.Precision Multi-Roller Forming System

Equipped with multiple forming rollers, the machine gradually bends the metal sheet to achieve accurate shaping while preventing cracks and material damage caused by excessive deformation

5.High-Quality Surface Treated Forming Rollers

The forming rollers are processed with hard and smooth surface treatment to reduce friction, prevent scratches, and ensure smooth, attractive, and durable finished roofing panels.

 

Hydraulic Station

1. High-Pressure Hydraulic Power System

Equipped with a high-performance hydraulic station, the system provides strong and stable pressure output for precise cutting and pressing operations, ensuring accurate panel shape and size according to production standards.

2. Stable Hydraulic Transmission Performance

The optimized hydraulic power transmission system delivers smooth and reliable operation, reducing vibration and impact during working processes while improving equipment stability and service life.

 

Auto Cutting to Length System

1.Automatic Length Control & Cutting System

The roll forming machine is equipped with an automatic cutting-to-length system. Operators only need to set the required length and quantity through the PLC control system, and the machine will automatically complete the cutting process without manual operation, improving production efficiency and saving labor costs.

2.High Precision Hydraulic Cutting Performance

The hydraulic cutting device provides stable and accurate cutting force, ensuring smooth and flat cutting edges with minimal burrs and deformation. It improves the quality of finished color steel panels and guarantees reliable performance during installation and use.

 

 

Motor System

1.High-Efficiency Drive Motor

Equipped with a powerful drive motor, the roll forming machine can quickly adjust production speed to improve forming efficiency, shorten production cycles, and increase overall productivity.

2.Stable Performance for Continuous Production

The high-quality motor provides reliable power output during long-term and intensive operation, reducing equipment failures and downtime while ensuring stable and continuous production.

3.High Torque Output for Smooth Forming

The motor delivers strong torque performance even at low speeds, providing sufficient driving power for smooth sheet forming and ensuring accurate and stable roll forming results.

 

Control System

1. Intelligent PLC Control System

The roll forming machine is equipped with an intelligent PLC control system, allowing operators to easily set production parameters such as panel length and quantity. The user-friendly interface simplifies operation, improves production efficiency, and reduces manual errors.

2.Easy Installation with Aviation Plug Connection

The electrical system adopts aviation plug connectors, making machine installation and wiring faster and more convenient after delivery. It ensures reliable connection, easy maintenance, and stable equipment operation.

3.High-Performance Control Components

The main control components include a touchscreen, PLC controller, and frequency converter. These advanced components provide precise control, smooth speed adjustment, and stable operation for high-quality metal sheet forming.

working flow

Our Advantages

1.Precision Feeding System

Equipped with a high-precision feeding table with guiding and positioning devices, ensuring accurate material alignment, smooth sheet feeding, and stable operation during the roll forming process.

2.Multi-Roller Forming System

The advanced multi-roller forming system gradually bends the metal sheet to achieve precise shaping, reducing stress and preventing cracks caused by excessive deformation. It ensures high-quality finished roofing panels with smooth surfaces.

3.High-Precision Tile Pressing Mold

The tile pressing mold adopts precision manufacturing technology to achieve accurate tile profiles, supporting continuous production with stable forming quality and consistent output.

4.Automatic Cutting to Length System

The machine features a pre-wired automatic cutting system, simplifying installation and reducing wiring errors. The PLC-controlled cutting unit provides accurate length control, smooth cutting edges, and efficient production.

5.High-Performance Drive Motor

The powerful drive motor provides fast response, reliable operation, and excellent torque performance. It ensures smooth power transmission, stable forming speed, and continuous production efficiency.

Cangzhou Hechuang Machinery Equipment Co., Ltd. is a professional manufacturer specializing in the research, development, production, and export of cold roll forming machines and metal forming equipment. Based on advanced cold bending forming technology, we provide customized roll forming solutions for global customers. With an experienced team of engineers and designers, we focus on machine innovation, stable quality, high precision, and reliable performance, ensuring every piece of equipment delivers excellent production efficiency and long service life.

Our main products include a wide range of roll forming machines, such as roofing sheet roll forming machines, wall panel roll forming machines, floor deck roll forming machines, light steel keel roll forming machines, downspout roll forming machines, gutter roll forming machines, ridge cap roll forming machines, solar mounting bracket roll forming machines, C/Z purlin roll forming machines, bending machines, shearing machines, and customized cold roll forming production lines. Our machines are widely exported to Southeast Asia, the Middle East, South America, North America, Europe, and other international markets, gaining recognition from customers worldwide for their high quality, competitive price, stable operation, and professional service.

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Double Layer Roll Foming Machine

1.What is the warranty period for the roll forming machine?

We provide a 12-month warranty for our roll forming machines from the date of shipment. During the warranty period, any malfunction caused by manufacturing defects will be repaired or replaced free of charge. We also provide long-term technical support and after-sales service to ensure stable machine operation.

2. Do you provide machine operation training for workers?

Yes. Before shipment, every machine is fully assembled, tested, and adjusted to ensure stable performance. The operation process is simple and user-friendly. Customers can operate the machine easily by following our operation manual.Customers are also welcome to visit our factory before shipment to inspect the machine and learn how to operate it. Normally, only about 2 hours of training is required to master the basic operation of the equipment.

3. Can you send engineers to install the machine in my factory?

Yes, we provide overseas installation and commissioning services if required. Our engineers can go to your factory to install, test, adjust the machine, and train your workers.

4.What is included in the machine?

The process for work: decoiler→feeding→roll forming→measuring length→cutting to length→product to stand
The whole line includes a manual decoiler, roll forming machine, and product stand. when you get the machine in your factory, you just need to do following 3 things, and then you can start working.
1. Put the machine on the flat level ground.
2. Inject gear oil and hydraulic oil.
3. Connect 3 phase electric wire.

5.How can I get a quotation for the roll forming machine?

To provide an accurate quotation, please provide the following information:

Profile drawing and material thickness (the most important information for machine design).

Required production speed, power, voltage, and electrical component brand requirements (if any).

If you do not have a profile drawing, please send product photos and dimensions. Our engineers can recommend a suitable machine model according to your local market requirements.

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