Automatic Steel Floor Deck Roll Forming Machine for Metal Deck Panel Production

Automatic Steel Floor Deck Roll Forming Machine for Metal Deck Panel Production

The Automatic Steel Floor Deck Roll Forming Machine is designed for manufacturing high-strength metal deck panels with excellent dimensional accuracy and consistent quality. Equipped with a PLC control system, precision forming rollers, and an automatic hydraulic cutting unit, the machine delivers high-speed, continuous production with smooth forming performance. It is widely used for producing floor decking panels for commercial buildings, industrial facilities, warehouses, and steel structure construction projects.

Built with a heavy-duty frame and a reliable transmission system, this steel floor deck roll forming machine offers stable operation, easy maintenance, and long service life. Moreover, it can process galvanized steel, pre-painted steel (PPGI), and other metal coils in different thicknesses. Customized deck profiles, punching systems, and machine configurations are available to meet a wide range of structural flooring and construction requirements.

Double Layer Roll Foming Machine

Galvanized Steel Sheet Metal Structural Floor Decking Forming Machine Roof Panel Production Equipment

Floor support plates are widely utilized in steel structure buildings, including power plants, power equipment facilities,exhibition halls, automotive showrooms, steel manufacturing factories, cement storage warehouses, office buildings, airport terminals, train stations, sports arenas, concert halls, theaters, large retail stores, logistics hubs, and Olympic venues.

Designed to meet the demands of rapid construction of steel frameworks, this system offers a stable working platform in a short timeframe. It allows for multi-story construction with the laying of profiled steel sheets and subsequent pouring of concrete slabs, streamlining the construction process for efficient, layered building development.

Item Data
Weight 9000kg
Voltage 380v/220v/415v/440v
Cutting blade material GCr 12 High Grade Steel
Raw material Stainless steel or galvanized steel sheet
Material thickness 0.7-2mm or customized 
Forming roller material CGr15
Shaft diameter 90mm
Main frame 400mm H-Beam
Control system  PLC control(important brand)

Double Layer Roll Foming Machine

Machine Structure

1.Heavy-Duty Steel Welded Frame

Constructed with high-quality welded steel, the machine frame features a solid structure, high strength, excellent pressure resistance, and shock resistance, ensuring long-term durability and stable operation

2.Stable Structure with High Forming Accuracy

Optimized machine design with balanced gravity center and strong support structure ensures smooth running, stable performance, and high-precision roll forming results.

3.Reinforced Anti-Deformation Design

The enhanced frame structure provides excellent rigidity and deformation resistance, maintaining equipment stability and extending the service life of the roll forming machine.

4.Precision Multi-Roller Forming System

Equipped with multiple forming rollers, the machine gradually bends the metal sheet to achieve accurate shaping while preventing cracks and material damage caused by excessive deformation

5.High-Quality Surface Treated Forming Rollers

The forming rollers are processed with hard and smooth surface treatment to reduce friction, prevent scratches, and ensure smooth, attractive, and durable finished roofing panels.

 

Hydraulic Station

1. High-Pressure Hydraulic Power System

Equipped with a high-performance hydraulic station, the system provides strong and stable pressure output for precise cutting and pressing operations, ensuring accurate panel shape and size according to production standards.

2. Stable Hydraulic Transmission Performance

The optimized hydraulic power transmission system delivers smooth and reliable operation, reducing vibration and impact during working processes while improving equipment stability and service life.

 

Auto Cutting to Length System

1.Automatic Length Control & Cutting System

The roll forming machine is equipped with an automatic cutting-to-length system. Operators only need to set the required length and quantity through the PLC control system, and the machine will automatically complete the cutting process without manual operation, improving production efficiency and saving labor costs.

2.High Precision Hydraulic Cutting Performance

The hydraulic cutting device provides stable and accurate cutting force, ensuring smooth and flat cutting edges with minimal burrs and deformation. It improves the quality of finished color steel panels and guarantees reliable performance during installation and use.

 

 

Motor System

1.High-Efficiency Drive Motor

Equipped with a powerful drive motor, the roll forming machine can quickly adjust production speed to improve forming efficiency, shorten production cycles, and increase overall productivity.

2.Stable Performance for Continuous Production

The high-quality motor provides reliable power output during long-term and intensive operation, reducing equipment failures and downtime while ensuring stable and continuous production.

3.High Torque Output for Smooth Forming

The motor delivers strong torque performance even at low speeds, providing sufficient driving power for smooth sheet forming and ensuring accurate and stable roll forming results.

 

Control System

1. Intelligent PLC Control System

The roll forming machine is equipped with an intelligent PLC control system, allowing operators to easily set production parameters such as panel length and quantity. The user-friendly interface simplifies operation, improves production efficiency, and reduces manual errors.

2.Easy Installation with Aviation Plug Connection

The electrical system adopts aviation plug connectors, making machine installation and wiring faster and more convenient after delivery. It ensures reliable connection, easy maintenance, and stable equipment operation.

3.High-Performance Control Components

The main control components include a touchscreen, PLC controller, and frequency converter. These advanced components provide precise control, smooth speed adjustment, and stable operation for high-quality metal sheet forming.

working flow

Our Advantages

1.Precision Feeding System

Equipped with a high-precision feeding table with guiding and positioning devices, ensuring accurate material alignment, smooth sheet feeding, and stable operation during the roll forming process.

2.Multi-Roller Forming System

The advanced multi-roller forming system gradually bends the metal sheet to achieve precise shaping, reducing stress and preventing cracks caused by excessive deformation. It ensures high-quality finished roofing panels with smooth surfaces.

3.High-Precision Tile Pressing Mold

The tile pressing mold adopts precision manufacturing technology to achieve accurate tile profiles, supporting continuous production with stable forming quality and consistent output.

4.Automatic Cutting to Length System

The machine features a pre-wired automatic cutting system, simplifying installation and reducing wiring errors. The PLC-controlled cutting unit provides accurate length control, smooth cutting edges, and efficient production.

5.High-Performance Drive Motor

The powerful drive motor provides fast response, reliable operation, and excellent torque performance. It ensures smooth power transmission, stable forming speed, and continuous production efficiency.

Cangzhou Hechuang Machinery Equipment Co., Ltd. is a professional manufacturer specializing in the research, development, production, and export of cold roll forming machines and metal forming equipment. Based on advanced cold bending forming technology, we provide customized roll forming solutions for global customers. With an experienced team of engineers and designers, we focus on machine innovation, stable quality, high precision, and reliable performance, ensuring every piece of equipment delivers excellent production efficiency and long service life.

Our main products include a wide range of roll forming machines, such as roofing sheet roll forming machines, wall panel roll forming machines, floor deck roll forming machines, light steel keel roll forming machines, downspout roll forming machines, gutter roll forming machines, ridge cap roll forming machines, solar mounting bracket roll forming machines, C/Z purlin roll forming machines, bending machines, shearing machines, and customized cold roll forming production lines. Our machines are widely exported to Southeast Asia, the Middle East, South America, North America, Europe, and other international markets, gaining recognition from customers worldwide for their high quality, competitive price, stable operation, and professional service.

Cheaper C Profile Roll Forming Machine for sale

Double Layer Roll Foming Machine

1.What is the warranty period for the roll forming machine?

We provide a 12-month warranty for our roll forming machines from the date of shipment. During the warranty period, any malfunction caused by manufacturing defects will be repaired or replaced free of charge. We also provide long-term technical support and after-sales service to ensure stable machine operation.

2. Do you provide machine operation training for workers?

Yes. Before shipment, every machine is fully assembled, tested, and adjusted to ensure stable performance. The operation process is simple and user-friendly. Customers can operate the machine easily by following our operation manual.Customers are also welcome to visit our factory before shipment to inspect the machine and learn how to operate it. Normally, only about 2 hours of training is required to master the basic operation of the equipment.

3. Can you send engineers to install the machine in my factory?

Yes, we provide overseas installation and commissioning services if required. Our engineers can go to your factory to install, test, adjust the machine, and train your workers.

4.What is included in the machine?

The process for work: decoiler→feeding→roll forming→measuring length→cutting to length→product to stand
The whole line includes a manual decoiler, roll forming machine, and product stand. when you get the machine in your factory, you just need to do following 3 things, and then you can start working.
1. Put the machine on the flat level ground.
2. Inject gear oil and hydraulic oil.
3. Connect 3 phase electric wire.

5.How can I get a quotation for the roll forming machine?

To provide an accurate quotation, please provide the following information:

Profile drawing and material thickness (the most important information for machine design).

Required production speed, power, voltage, and electrical component brand requirements (if any).

If you do not have a profile drawing, please send product photos and dimensions. Our engineers can recommend a suitable machine model according to your local market requirements.

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