Hydraulic Steel Coil Recoiler – Product Introduction
The Automatic Hydraulic Steel Coil Recoiler Machine is designed to collect and rewind finished metal strips after processing. It serves as an essential auxiliary machine for roll forming machines, slitting lines, and other coil processing equipment, improving production efficiency and ensuring consistent coil quality.
1. The machine consists of a recoiling unit, hydraulic expansion mandrel, drive motor, transmission system, and PLC control system. It operates seamlessly with upstream equipment to create a fully automated steel coil processing line.
2.The recoiling process includes strip feeding, guiding, tension control, automatic winding, and finished coil collection. Intelligent sensors synchronize the recoiler speed with the production line, ensuring uniform coil winding, stable tension, and high-quality finished coils.
3.Featuring automatic operation, stable winding quality, high production efficiency, and reduced labor costs, the recoiler delivers reliable long-term performance. It is suitable for processing galvanized steel, PPGI, stainless steel, aluminum, and carbon steel coils, making it an ideal solution for modern metal fabrication industries.
| 1 | Working speed | 10-20 m/min（Shear time is not included） | |||||||
| 2 | Pressed plate thickness | 0.3-0.8mm | |||||||
| 3 | Control mode | Panasonic PLC | |||||||
| 4 | Discharging rack | 5T manual decoiler | |||||||
| 5 | Number of molding passes | 16 stations | |||||||
| 6 | Roll material | After finishing, the surface of 45# steel is chrome plated. | |||||||
| 7 | Shaft material and diameter | 45# Steel finishing，Shaft diameter is￠56mm | |||||||
| 8 | Main engine power | 5.5kw | |||||||
| 9 | Power of hydraulic station | 4kw | |||||||
| 10 | Hydraulic pressure | 12Mpa | |||||||
| 11 | Scissors material | Cr12Mov， quench HRC 58-62℃ | |||||||
| 12 | Length tolerance | 3m±1.5mm | |||||||
| 13 | Voltage | 380V, 50HZ,3 phase（According to customer requirements can be adjusted） | |||||||
| 14 | Transmission mode | 1.0 inch single row chain | |||||||
| 15 | adjust width | 500-1200mm | |||||||
| 16 | Equipment color | Company color or color requested by the customer | |||||||
| 17 | Equipment size | L*W*H— 5.5m*1.5m*1.5m | |||||||
| 18 | Date of delivery | 40 days | |||||||
| 19 | Payment method | 30% advance charge，70% pay off on delivery | |||||||
| 20 | country | China | |||||||
Machine Structure
1.Heavy-Duty Steel Welded Frame
Constructed with high-quality welded steel, the machine frame features a solid structure, high strength, excellent pressure resistance, and shock resistance, ensuring long-term durability and stable operation
2.Stable Structure with High Forming Accuracy
Optimized machine design with balanced gravity center and strong support structure ensures smooth running, stable performance, and high-precision roll forming results.
3.Reinforced Anti-Deformation Design
The enhanced frame structure provides excellent rigidity and deformation resistance, maintaining equipment stability and extending the service life of the roll forming machine.
4.Precision Multi-Roller Forming System
Equipped with multiple forming rollers, the machine gradually bends the metal sheet to achieve accurate shaping while preventing cracks and material damage caused by excessive deformation
5.High-Quality Surface Treated Forming Rollers
The forming rollers are processed with hard and smooth surface treatment to reduce friction, prevent scratches, and ensure smooth, attractive, and durable finished roofing panels.
Hydraulic Station
1. High-Pressure Hydraulic Power System
Equipped with a high-performance hydraulic station, the system provides strong and stable pressure output for precise cutting and pressing operations, ensuring accurate panel shape and size according to production standards.
2. Stable Hydraulic Transmission Performance
The optimized hydraulic power transmission system delivers smooth and reliable operation, reducing vibration and impact during working processes while improving equipment stability and service life.
Auto Cutting to Length System
1.Automatic Length Control & Cutting System
The roll forming machine is equipped with an automatic cutting-to-length system. Operators only need to set the required length and quantity through the PLC control system, and the machine will automatically complete the cutting process without manual operation, improving production efficiency and saving labor costs.
2.High Precision Hydraulic Cutting Performance
The hydraulic cutting device provides stable and accurate cutting force, ensuring smooth and flat cutting edges with minimal burrs and deformation. It improves the quality of finished color steel panels and guarantees reliable performance during installation and use.
Motor System
1.High-Efficiency Drive Motor
Equipped with a powerful drive motor, the roll forming machine can quickly adjust production speed to improve forming efficiency, shorten production cycles, and increase overall productivity.
2.Stable Performance for Continuous Production
The high-quality motor provides reliable power output during long-term and intensive operation, reducing equipment failures and downtime while ensuring stable and continuous production.
3.High Torque Output for Smooth Forming
The motor delivers strong torque performance even at low speeds, providing sufficient driving power for smooth sheet forming and ensuring accurate and stable roll forming results.
Control System
1. Intelligent PLC Control System
The roll forming machine is equipped with an intelligent PLC control system, allowing operators to easily set production parameters such as panel length and quantity. The user-friendly interface simplifies operation, improves production efficiency, and reduces manual errors.
2.Easy Installation with Aviation Plug Connection
The electrical system adopts aviation plug connectors, making machine installation and wiring faster and more convenient after delivery. It ensures reliable connection, easy maintenance, and stable equipment operation.
3.High-Performance Control Components
The main control components include a touchscreen, PLC controller, and frequency converter. These advanced components provide precise control, smooth speed adjustment, and stable operation for high-quality metal sheet forming.
working flow
Our Advantages
Precision Feeding and Forming Technology
1.Precision Feeding System
Equipped with a high-precision feeding table with guiding and positioning devices, the machine ensures accurate material alignment, smooth sheet feeding, and stable operation throughout the roll forming process. As a result, it improves forming accuracy and reduces material waste.
2.Multi-Roller Forming System
The advanced multi-roller forming system gradually bends the metal sheet to achieve precise shaping while minimizing material stress. Furthermore, it effectively prevents cracks caused by excessive deformation, ensuring smooth panel surfaces and consistent product quality.
High-Accuracy Forming and Cutting
3.High-Precision Tile Pressing Mold
Manufactured with precision machining technology, the tile pressing mold produces accurate and consistent tile profiles. In addition, it supports continuous production with stable forming performance, ensuring high-quality finished roofing panels.
4.Automatic Cutting to Length System
The machine features a pre-wired automatic cutting system that simplifies installation and minimizes wiring errors. Moreover, the PLC-controlled cutting unit delivers precise length control, smooth cutting edges, and high production efficiency.
5.High-Performance Drive Motor
The heavy-duty drive motor offers fast response, reliable operation, and excellent torque performance. Therefore, it provides smooth power transmission, stable roll forming speed, and continuous production with reduced downtime and lower maintenance requirements.
Cangzhou Hechuang Machinery Equipment Co., Ltd. is a professional manufacturer specializing in the research, development, production, and export of cold roll forming machines and metal forming equipment. Based on advanced cold bending forming technology, we provide customized roll forming solutions for global customers. With an experienced team of engineers and designers, we focus on machine innovation, stable quality, high precision, and reliable performance, ensuring every piece of equipment delivers excellent production efficiency and long service life.
Our main products include a wide range of roll forming machines, such as roofing sheet roll forming machines, wall panel roll forming machines, floor deck roll forming machines, light steel keel roll forming machines, downspout roll forming machines, gutter roll forming machines, ridge cap roll forming machines, solar mounting bracket roll forming machines, C/Z purlin roll forming machines, bending machines, shearing machines, and customized cold roll forming production lines. Our machines are widely exported to Southeast Asia, the Middle East, South America, North America, Europe, and other international markets, gaining recognition from customers worldwide for their high quality, competitive price, stable operation, and professional service.
1.What is the warranty period for the roll forming machine?
We provide a 12-month warranty for our roll forming machines from the date of shipment. During the warranty period, any malfunction caused by manufacturing defects will be repaired or replaced free of charge. In addition, our experienced technical team will respond promptly to any service requests. Furthermore, we provide long-term technical support and comprehensive after-sales service to ensure stable and efficient machine operation. If you have any questions during installation or production, we will offer timely guidance and professional solutions. Therefore, you can rely on our continuous support to maximize productivity and minimize downtime throughout the machine’s service life.
2. Do you provide machine operation training for workers?
Yes.Before shipment, every machine is fully assembled, thoroughly tested, and carefully adjusted to ensure stable performance and reliable operation. First, our engineers inspect every component to guarantee that the machine meets strict quality standards. Next, all machine functions are tested under working conditions to verify smooth and reliable performance. In addition, the operation process is simple and user-friendly, so customers can easily operate the machine by following the detailed operation manual. Furthermore, customers are welcome to visit our factory before shipment to inspect the machine, observe the testing process, and receive hands-on training from our experienced technicians. Meanwhile, our technical team will answer any questions and provide practical operating guidance during the training session. As a result, most customers can quickly understand the machine’s functions and operating procedures. Moreover, only about 2 hours of training is normally required to master the basic operation of the equipment. Finally, customers can start production with confidence and minimal installation time. Therefore, they can improve productivity while reducing training time and operating costs.
3. Can you send engineers to install the machine in my factory?
Yes, we provide overseas installation and commissioning services if required. In addition, our experienced engineers can travel to your factory to install the machine, test its performance, and provide on-site operator training. During the installation process, we will ensure that the equipment runs smoothly and meets your production requirements. Furthermore, we will answer all technical questions and offer professional guidance to help your team operate the machine correctly. Therefore, you can start production with confidence and achieve stable, efficient performance from the very beginning. Our engineers can go to your factory to install, test, adjust the machine, and train your workers.
4.What is included in the machine?
The process for work: decoiler→feeding→roll forming→measuring length→cutting to length→product to stand
The whole line includes a manual decoiler, roll forming machine, and product stand. when you get the machine in your factory, you just need to do following 3 things, and then you can start working.
1. Put the machine on the flat level ground.
2. Inject gear oil and hydraulic oil.
3. Connect 3 phase electric wire.
5.How can I get a quotation for the roll forming machine?
To provide an accurate quotation, please provide the following information. First, please send us the profile drawing and material thickness, as this is the most important information for machine design. Next, please let us know your required production speed, power supply, voltage, and preferred electrical component brands, if any. In addition, if you have any special technical requirements, please inform us in advance so that we can customize the machine accordingly. Alternatively, if you do not have a profile drawing, you can send us product photos together with the dimensions. Then, our experienced engineers will evaluate your requirements and recommend the most suitable machine model based on your local market standards. Finally, we will prepare a detailed quotation and technical proposal for your review. Therefore, you will receive a solution that best matches your production needs and budget.
